Welcome to Scholar Publishing Group

Kinetic Mechanical Engineering, 2021, 2(4); doi: 10.38007/KME.2021.020401.

Manufacturing of Automobile Engine Crankshaft Dependent on Computational Fluid Mechanics

Author(s)

Bulychev Nikolay

Corresponding Author:
Bulychev Nikolay
Affiliation(s)

Univ Birjand, Dept Water Engn, Birjand, Iran

Abstract

Crankshaft is one of the most important components of the engine, its function is to summarize the reciprocating work of each cylinder piston, and in the form of rotating motion on the flywheel, and then output work, this paper aims to study the manufacturing and application of automobile engine crankshaft relying on computational fluid mechanics. In this paper, we first analyze the crankshaft structure using fluid mechanics. It focuses on several issues that are not currently yet agreed upon in crankshaft manufacturing, and on the process of detecting and incorporating multi-source information related to the remanufacturing process. Secondly, one of the key techniques, quality analysis and process parameter optimization based on nonlinear multivariate fitting, is deeply explored. We thoroughly study quality analysis based on multivariate nonlinear multivariate fitting and methods to optimize process parameters. The effect of the control parameters on the crankshaft performance is also analyzed. As an example, the effect of the spindle circularity and the crankshaft curvature on the final radial slip mass of the crankshaft is investigated. Based on constructing an uncertainty measurement model of the main crankshaft circularity and the crankshaft curvature, a nonlinear multivariate model is developed to illustrate the effect of the uncertainty on the radial flow of the heavy crankshaft. A batch of actually produced crankaxes was used as an example to study the effectiveness of the model. The experiment proved that the algorithm can increase the production qualified rate to about 85%.

Keywords

Computational Fluid Mechanics, Crankshaft Manufacturing Process. Roughness, Dynamic Balance

Cite This Paper

Bulychev Nikolay. Manufacturing of Automobile Engine Crankshaft Dependent on Computational Fluid Mechanics. Kinetic Mechanical Engineering (2021), Vol. 2, Issue 4: 1-10. https://doi.org/10.38007/KME.2021.020401.

References

[1] Dmmer G, Bauer H, Rüdiger Neumann, et al.Design, additive manufacturing and component testing of pneumatic rotary vane actuators for lightweight robots. Rapid Prototyping Journal, 2021, 28(11):20-32. https://doi.org/10.1108/RPJ-03-2021-0052

[2] Riaz M B, Saeed S T.Comprehensive analysis of integer-order, Caputo-Fabrizio (CF) and Atangana-Baleanu (ABC) fractional time derivative for MHD Oldroyd-B fluid with slip effect and time dependent boundary condition.Discrete and Continuous Dynamical Systems - S, 2021, 14(10):3719-3746. https://doi.org/10.3934/dcdss.2020430

[3] Harrington G H, Kelly C, Attari V, et al.Application of a Chained-ANN for Learning the Process-Structure Mapping in Mg2SixSn1x Spinodal Decomposition.Integrating Materials and Manufacturing Innovation, 2021, 11(3):433-449. https://doi.org/10.1007/s40192-022-00274-3

[4] Sreesha R B, Ladakhan S H, Mudakavi D, et al.An experimental investigation on performance of NiTi-based shape memory alloy 4D printed actuators for bending application.The International Journal of Advanced Manufacturing Technology, 2021, 122(11-12):4421-4436. https://doi.org/10.1007/s00170-022-09875-w

[5] Gkda S, zgü, Orun, Dakolu A, et al.Design optimization and validation for additive manufacturing: a satellite bracket application.Structural and Multidisciplinary Optimization, 2021, 65(8):1-24. https://doi.org/10.1007/s00158-022-03345-3

[6] Heitz T, He N, Chen N, et al.A review on dynamics in micro-milling.The International Journal of Advanced Manufacturing Technology, 2021, 122(9-10):3467-3491. https://doi.org/10.1007/s00170-022-10014-8

[7] Guvernyuk S V, Dynnikov Y A, Dynnikova G Y, et al.Hydrodynamic Mechanisms of the Influence of an Elastic Constraint on the Propulsive Force of Airfoil under Semideterministic Oscillations in Viscous Fluid Flow.Fluid Dynamics, 2021, 57(5):549-557. https://doi.org/10.1134/S001546282205007X

[8] Gaponov S A.Stability of the Boundary Layer with Internal Heat Release and Gas Injection through a Porous Wall.Fluid Dynamics, 2021, 57(5):587-596. https://doi.org/10.1134/S0015462822050044

[9] Zhao X H, Yi S H, Mi Q, et al.Skin Friction Reduction of Hypersonic Body by Supersonic Layer.Fluid Dynamics, 2021, 57(5):686-696. https://doi.org/10.1134/S0015462822050123

[10] Takovitskii S A.Truncated Power-Law Bodies as a Result of an Approximate Solution to the Newton Problem on a Body Having the Minimum Drag. Fluid Dynamics, 2021, 57(5):657-662. https://doi.org/10.1134/S0015462822050111

[11] Aurrekoetxea M, Llanos I, Zelaieta O, et al.Towards advanced prediction and control of machining distortion: a comprehensive review.The International Journal of Advanced Manufacturing Technology, 2021, 122(7-8):2823-2848. https://doi.org/10.1007/s00170-022-10087-5

[12] Zhang Q, Yang H, Ding L, et al.Failure Mechanism and Flow Field of Choke Manifold in a Natural Gas Well: Computational Fluid Dynamic Simulation.Arabian Journal for Science and Engineering, 2021, 47(9):12103-12115. https://doi.org/10.1007/s13369-022-06897-0

[13] Lu Y, Wang W, Zhang K, et al.Studying on the design of automobile constant velocity universal joint based on mass customization.The International Journal of Advanced Manufacturing Technology, 2021, 122(1):11-25. https://doi.org/10.1007/s00170-021-07866-x

[14] Ghosh S K, Singh S.Pressure drop and heat transfer characteristics in 60° Chevron plate heat exchanger using Al2O3, GNP and MWCNT nanofluids. International Journal of Numerical Methods for Heat & Fluid Flow, 2021, 32(8):2750-2777. https://doi.org/10.1108/HFF-08-2021-0580

[15] Dinarvand S, Nejad A M.Off-centered stagnation point flow of an experimental-based hybrid nanofluid impinging to a spinning disk with low to high non-alignments.International Journal of Numerical Methods for Heat & Fluid Flow, 2021, 32(8):2799-2818. https://doi.org/10.1108/HFF-09-2021-0637

[16] Habashi W G, Targui A.On a reduced-order model-based optimization of rotor electro-thermal anti-icing systems.International Journal of Numerical Methods for Heat & Fluid Flow, 2021, 32(8):2885-2913. https://doi.org/10.1108/HFF-06-2021-0417

[17] Nguyen V B, Teo A, Ba T, et al.A distributed model predictive control with machine learning for automated shot peening machine in remanufacturing processes. The International Journal of Advanced Manufacturing Technology, 2021, 122(5-6):2419-2431. https://doi.org/10.1007/s00170-022-10018-4

[18] Song G, Zhang J, Ge Y, et al.Tool wear predicting based on weighted multi-kernel relevance vector machine and probabilistic kernel principal component analysis.The International Journal of Advanced Manufacturing Technology, 2021, 122(5-6):2625-2643. https://doi.org/10.1007/s00170-022-09762-4